1. High-precision component machining
General equipment manufacturing involves a large number of precision mechanical components, such as shafts, gears, housings, and connectors. By programming the tool path and machining parameters, micron-level precision turning, milling, drilling, and grinding can be achieved. Machining parts with complex geometric shapes (such as surfaces, threads, and irregular holes) to meet high-precision assembly requirements.
Typical examples: processing of engine cylinder blocks, hydraulic valve blocks, and transmission system components.
2. Multi-process integrated machining
Application scenarios: reduce the number of workpiece clamping operations, improve machining efficiency and precision.
Composite machining centres (such as turning and milling composite machine tools) can complete multiple processes such as turning, milling, drilling, and tapping on a single machine. This reduces human error and lowers the cost of semi-finished product turnover.
Typical applications: Full-process machining of precision medical device components and optical instruments.
3. Automated and intelligent production lines
Application scenarios: Unmanned/low-manned production in smart manufacturing factories.
CNC machine tools are integrated with industrial robots and automated logistics systems to form flexible manufacturing units or production lines. Through the Internet of Things, remote monitoring, data collection, and fault warning are achieved, improving overall equipment utilisation and reducing labour costs.
4. Material Adaptability and Special Processing
Capable of processing various materials, including steel, aluminium alloys, titanium alloys, and composite materials. Supports special processes (such as high-speed cutting and hard-state processing), suitable for high-strength or difficult-to-process materials.
Typical applications: Precision forming of titanium alloy aerospace parts and carbon fibre composite materials.
5. Quality Control and Inspection
Integrated online measurement systems (such as probe inspection) enable real-time monitoring of machining accuracy. Data feedback automatically compensates for tool wear or thermal deformation, ensuring machining consistency. This reduces scrap rates and meets ISO quality standards.
6. Maintenance and Remanufacturing
High-precision repair of worn or damaged components (such as re-machining of shaft parts) extends equipment lifecycle and reduces maintenance costs.
